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Stress Relieving Key Benefits |
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Stress relief is achieved by heating the casting to a sufficiently high
temperature that its strength is reduced to the extent that the residual
stress can be relieved by plastic deformation. The extent to which
stresses will be relieved or eliminated is dependent on several factors,
including the initial severity of the residual stresses, the stress
relieving time and temperature, the heating-cooling cycle, and the
composition and microstructure of the casting.
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Electronic
Resistance
Ferritize
Annealing
Stress Relieving
Normalizing
Scaling |
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Stress Relieving
Provides:
- No Distortion in product
- No Warping of product
- Better consistency in casting dimensions
Description of process:
Stress Relieving is a process used for reducing or eliminating stresses
in iron castings by reheating and cooling them at a controlled rate.
High stress in castings can cause distortion or warping especially during
machining. The most common reasons for high stress in castings are
non-uniform section thickness or differences in surface cooling rates and
internal cooling rates for the same section.
Uniform or thick section castings normally have low residual stress,
while thin or uneven sectioned castings retain higher residual
stress. By elevating temperature between 900 and 1200 F and holding
for a predetermined time, then allowing the casting to cool at a
controlled rate, most if not all stress can be eliminated from the
product. Yield strength will not be affected by this process.
Capability
- 500 parts in three fully regulated and monitored furnaces. Depending
on part size, weight, thickness, and material.
Reference Accounts
- Reference 1
- Plate or flat stock materials. (Pictures)
- Reference 2
- Machined materials. (Pictures)
- Reference 3
- Turbo, Pump, Pipe stock. (Pictures)
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